‘Software as a Service’ (SaaS) is well established. ‘Hardware as a Service’ (HaaS) is joining it as a basic pattern, particularly in light of Amazon’s efforts. In the spirit of XaaS, we think that the next key piece of this is ‘Manufacturing as a Service’ (MaaS).

What is MaaS?

The current picture of manufacturing is tied to mass production. But new equipment and techniques are transforming the underlying assumptions. Light manufacturing tasks such as printing are experiencing the first wave of this.

It is now possible to complete and deliver personalized runs of one as easily as we previously produced runs of millions. This opens up the possibility of bringing these manufacturing tasks into the cloud of modern services. Production can be initiated from anywhere, with completely unique specifications, as easily as any other web service call is made.

As the final step is taken and these processes are exposed as services, any actor attached to the network can produce physical products on demand. More, these products can be customized to almost limitless specifications.

Transaction costs are dramatically reduced. Whereas those costs previously mandated centralization and commodification of products, forms, and delivery, true personalization is about to reach the world of manufacturing.

Impacts of Personal Production

Personalized production ranges from simple items (kitchen tools with grips sized to your hand) to complex (automobiles structured both for your body and optimized structurally for your intended use). Products can exist to meet the needs of small groups or even individual users rather than being ignored unless they have markets of millions.

Under these conditions, waste can be dramatically reduced. Manufacturers can eliminate overproduction and wasted or unsold runs. For consumers, products will be built to their specifications, removing the churn of inadequate goods.

For both, this will allow for faster transitions to new products and a far wider spectrum of available options. The tooling and training cycles which still define product time lines and delivery challenges can be eliminated.

Consumers will experience a level of satisfaction and ‘fit’ presently only available in the highest end personal services. It’s the fusion of the kind of customization possible with hand-crafted goods and the scale and consistency of mass production. And, as much as mass production opened a new era of cheap, consistent quality, but bland goods, so the era of personal production will open new standards of personalization, relevance, and impact while maintaining the advantages of the old system.

Early Results in Print

In print we’re already experiencing the first wave of this. The last five years have seen the introduction of digital presses and dynamic finishing equipment which make possible these new processes. For any area of manufacturing, the tools must come first.

While various firms have been transitioning traditional print shop activities to web based storefronts, a new wave of firms are taking the next step and exposing the underlying process through print APIs, integration with existing tools and services, and completely individual production.

The benefits are already clear. Manufacturing and consumer waste are dropping as organizations print letterhead dynamically (directly with documents as needed), marketing brochures when requested, and production consolidates eliminating the need for millions of underutilized printers. Both business and consumer users experience vastly better quality and service while manufacturers are able to better scale their production and respond to shifts in demand.

Entirely new uses are appearing as the potential of the systems become clear. Print, widely considered a dying industry, is finding a place for itself for at least the coming decades. As will likely be the case for many areas of manufacturing, the overall market is smaller, but of greater utility and value.

The transition is, of course, not a clean one. Thousands of print shops are going out of business each year as the industry transforms. It’s a type of challenge and promise which we can expect to see repeated in many industries.

Conclusion

The modern service cloud ushers in a fundamental shift in our accounting of economic costs. The endemic overhead in even the most basic of deals and transactions is perhaps the key factor in determining the structure of our economic systems at all scales. The service cloud can reduce those transaction costs to negligible levels.

Information processing, manufacturing, even traditional services will be a part of this (’Service as a Service’ or SaaS_1 (being forced into subscripting acronyms is always a sign that a theory is on the right track)). While the frictionless economy is likely to always remain an unreachable ideal, we are at least decreasing these costs by orders of magnitude.

The implications of this extend beyond the products of these transactions and into the very structure of our organizations. Centralized decision making and classic organizational hierarchies are counter-productive when transaction and information costs decrease past a certain point. As the issues which defined the nature of the firm unravel, we enter into a period of organizational transformation. It promises to be interesting at least.

One Response to “Manufacturing as a Service (MaaS)”

  1. Innovation at the Edge of the Web « Postfully Yours Says:

    [...] new area of manufacturing as a service (MaaS) is already gaining traction. The integration of networked processing, personalization, and physical [...]

Leave a Reply